Defectoscopy automatically identifies surface and internal defects, such as cracks, pores, material inhomogeneities, paint and pattern defects, corrosive damage, and other imperfections that can negatively impact not only the appearance but also the functionality and lifespan of the product, leading to costly claims. Achieving high output quality involves automatically removing these defective products from the manufacturing process. However, intelligent process control that reflects the defect detection can also prevent them in advance.
Designed for continuous inspection, especially of an infinite stream of material from both sides using high-resolution cameras. During the installation, the system is trained to recognize defects defined by your quality experts. It can also predict anomalies and general deviations from the normal state of the material. The delivery includes carefully selected illumination and optionally a cover that eliminates any influence of external light as well as required hardware, networking, recognition software and integration into your production system.
Inspection of flat products (parallel to the camera sensor)
Top and bottom side
Continuous material and isolated areas
Suitable for raw construction materials, textiles, and painted surfaces
Optional 100% redundancy of functional elements
Designed for inspection of the lateral sides of individual products using high-resolution cameras. Unlike Evo Vision 2D, it is suitable wherever the vertical dimensions of products are crucial. During the installation, the system is trained to recognize defects defined by your quality experts. It can also predict anomalies and general deviations from the normal state of the material. The delivery includes carefully selected illumination and optionally a cover that eliminates any influence of external light as well as required hardware, networking, recognition software and integration into your production system.
Inspection of three-dimensional products
Checking dimensions, shapes and colors in addition to defect detection on lateral surfaces
Suitable fro completed products
Optional 100% redundancy of functional elements
It integrates revolutionary particle detector technology for imaging the internal structure of products using computed tomography. This solution allows for non-destructive real-time detection of hidden defects in finished products, quality control of raw materials, ensuring 100% quality in all cases.
Detection of hidden defects, raw material checking, non-destructive testing
Suitable for materials where the internal structure and its consistency are crucial
Suitable for completed products
All products are modular, assembled from commodities, readily available components that can be combined into customized installations.
Our systems enable quick deployment and integration into your production. Optional complete redundancy is offered for uninterrupted operation.
Optimization and control products supersede the imperfections of human operation in managing and adjusting industrial processes, maximizing production throughput and the quality of your products.
They come into play where it is necessary to find optimal configurations of production process parameters to meet the specified criteria during manufacturing. In the case of intelligent control, the AI controller adjusts process parameters on the fly based on real-time analysis and observation of the production process to meet the desired product parameters. These can be automatically monitored, for example, by one of our defect detection products. Optimization is used here to set the parameters of the AI controller.
The deployment of optimization and intelligent control depends primarily on the operational model that provides feedback for the learning and optimization of the AI controller. Creating a model from operational data is highly specific to each operation. Please contact us if this is the case.
The eye of your industrial robot. Advanced AI technologies for fast object detection in images enable precise control of the industrial robot, for example, during product painting. The main advantage of our solution is that it learns directly from CAD data, eliminating the need to wait for product installation in production and training the system from data collected during operation or manual annotations of image data.
Precise localization of objects in the images
Suitable for generating input coordinates for painting robots and robotic manipulators
Object counting
Software solution for black-box optimization of discrete and continuous problems. Many industrial processes can be automatically configured to provide maximum output quality. This configuration may be non-trivial and may not be directly inferred from the desired outputs (black-box) but the desired output quality can be used as feedback signal (objective function) for automatic optimization of input parameters. In many cases the objective function represented by the production process cannot be used due to slowness and security reasons. In such cases we ensure the implementation of a faithful model – simulation of the objective function, which is then used in optimization.
Suitable for production administration, orders, logistics, scheduling and internal manufacturing processes
Planning of raw materials, optimization of cutting plans, packaging of finished products
Automatic adjustment of machine parameters, predictive maintenance
In cases where configuration parameters change or production plant state change during operation, active reaction is required. This differentiates the control from optimization problem. In the control scenario, a controller is trained to respond to each input with an output that brings the overall process functioning closer to its optimum. It involves optimizing the parameters of the controller rather than the process itself. The controller, usually trained in simulation, is then deployed in the production in order to replace challenging manual control of the manufacturing process.
Suitable for comprehensive management of production operations, dynamic adjustment of all parameters, such as chemical processing of raw materials, furnace control
Industrial robot control
Utilization of feedback from product quality inspection
AI analyzes the vast amount of data from manufacturing processes in real-time and identifies opportunities for improvement in efficiency. This typically includes optimizing machine settings, improving maintenance planning, or adapting workflows.
AI allows for maintenance prediction based on machine sensors data analysis. It creates a model from data that allows for prediction in other way unexpected production dropouts and therefore reduce the Augmented production line flexibility AI enables rapid switching between production tasks and product lineups and rapid implementation of plan and processes changes. This enhances the ability of quick responses to fluid market demands and short-term inquiries.
Data analysis from manufacturing processes helps identify potential safety risks, allowing for proactive resolution and improvement in worker safety.
AI assists industrial businesses in reducing their environmental footprint by optimizing processes to minimize energy consumption and emissions.
Let's discuss together the possibilities of utilizing AI within your setting.
